MX5 Fun Car

Completely brain dead this afternoon, so i headed home early and did some work on the car. Pulled the old cracked dash out:

[img]http://images.plebeians.net/_data/i/upload/2018/04/19/20180419234827-7aa6aa33-xl.jpg[/img]

Massive pain in the arse, as you take the entire dash, reinforcement etc out as one piece. Sure makes for far fewer bolts, but its a pain. Will let me pull the carpet out and actually clean 25 years of crud off it. Just a pity that none of the aftermarket carpet people make one for the MX5, as having nice fresh carpet would be nice.

Also found that the shifter boot is pretty perished, so that will need to be replaced

[img]http://images.plebeians.net/_data/i/upload/2018/04/19/20180419234853-497a6755-xl.jpg[/img]

Now to tidy up some wiring and stuff, and finish off the half arsed AC delete. Might replace the heater core too while I have the entire dash out, cant hurt.

MX5 Fun Car

Had a bit of time between the rain on Saturday arvo, so i fitted up the wheels (mainly to get them out of the garage)

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020815-d7b222be-xl.jpg[/img]

Need to let them settle a bit.

Then i started doing some general automotive archaeology:

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020943-d08bfc38-xl.jpg[/img]

Spare chips and change under the seat.

Half a central locking system

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020905-35db270f-xl.jpg[/img]

Someone who actually cared about their car audio install:

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020837-27430546-xl.jpg[/img]

And someone who didnt care about the concept of gaskets:

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020708-d9e1bce4-xl.jpg[/img]

Finally the reason i bought Hella Supertones

[img]http://images.plebeians.net/_data/i/upload/2018/04/14/20180414041823-d0fc0e89-xl.jpg[/img]

Air compressed truck horn thing that takes about 2-3s to charge before it makes any noise. Sure, its loud, but that soccermum in the people mover has already run over the bonnet by the time it makes any noise.

Then it started pouring again, so i shifted to cleaning the garage instead to bring it inside.

But got distracted, and mocked up this one:

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020742-13447938-xl.jpg[/img]

Today i finished cleaning the garage up, so i could bring the car in, and then finished off a basic bracket for the mirror:

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020618-08cac08d-xl.jpg[/img]

3mm Alu is a bit overkill for it though, so i might make it again out of something thinner. Also not sure on how i want to finish it, whether it is brushed or painted black, or even covered in carbon vinyl. Whichever option, it is already a damn sight better than the stock mirrors that drooped over every bump (drivers side), or folded up at 80km/h (passenger). Plus you can already see more out of them as they sit at a much better location.

Finally i pulled the rear garnish off to see if i can fix up the number plate bracket, and perhaps fix the cracked bit.

[img]http://images.plebeians.net/_data/i/upload/2018/04/15/20180415020645-289b8a78-xl.jpg[/img]

Now it is in the garage i will be able to do the cage and other bits without having to put the soft top up and down every 30s when the showers come over. Plus I figure I may as well just pull the dash out to fix that at the same time as rewiring a few bits and fixing the central locking. Its certainly a damn sight easier to do that than being contorted around to get up under the dash.

MX5 Fun Car

So this is what happens when you have a couple of months to accumulate parts before being able to start work on the car, pretty much 90% of the parts for the initial build have arrived.

[img]http://images.plebeians.net/i.php?/upload/2018/04/11/20180411041004-e2d85b9d-xx.jpg[/img]

Just waiting on time to be able to get stuck into it. Knocking off a few other little jobs to clear out stuff before getting into it, and hopefully can bottle up the 140L of barrel aged beers that is currently taking up floor space between kegs and the empty bottles that need to be filled.

But hopefully can get into it this weekend.

Until then, anyone able to pick the problem with this sucker?

[img]http://images.plebeians.net/i.php?/upload/2018/04/11/20180411040853-86f4641b-la.jpg[/img]

MX5 Fun Car

Today was the first chance i have had to turn a spanner on the car since buying it, and i had to pull the stock suspension out to return it, and popped the Teins in

[img]http://images.plebeians.net/i.php?/upload/2018/03/18/20180318012424-cc313366-la.jpg[/img]

Of course found that the other rear LCA also had a spinning captive nut and a cross threaded bolt:

[img]http://images.plebeians.net/i.php?/upload/2018/03/18/20180318012439-d67ceec4-la.jpg[/img]

Whoever had put the old coilovers in had rattle gunned in some M12x1.75 coarse thread bolts, that were the wrong length to boot. They really didnt like life. Had to pull the entire LCA out with the strut in it, and eventually get the MIG onto the nut to hold it in place while the uggadugga pulled the bolt out.

Now to go get another LCA and put that in too.

Still, i had to get it back down on its wheels, so i popped in some spare M10 bolts to hold it off the ground, and it looks like this lowered:

[img]http://images.plebeians.net/i.php?/upload/2018/03/18/20180318012348-d75ac255-la.jpg[/img]

[img]http://images.plebeians.net/i.php?/upload/2018/03/18/20180318012356-087240e2-la.jpg[/img]

Parts for it are slowly trickling in, and by the time that the AE86 goes in early April there should be enough to get some movement on the car done.

MX5 Fun Car

As some probably noticed i was looking around for an old NA MX5 to put on club reg as a mixed occasional drive and a track car now that the AE86 is about to go to a new home. Well last weekend i went and looked at this one, and today i picked it up, and put it through RWC with spare bits from the seller. As it sits it has NB stock struts, hence the rally car look 😉

[img]http://images.plebeians.net/_data/i/upload/2018/03/03/20180303001145-db22ade8-xl.jpg[/img]

[img]http://images.plebeians.net/i.php?/upload/2018/03/03/20180303001159-a471186b-xl.jpg[/img]

[img]http://images.plebeians.net/i.php?/upload/2018/03/03/20180303001230-8dfd1b21-xl.jpg[/img]

Pretty stock for now, at least to get it through RWC. Reasonable condition, little bit tatty in places, but seems quite mechanically solid. Also picked up a set of Tein coilovers for it, and the hard top at the same time. Have some Avanti Storm’s winging their way over from the US for it (sorry Brendan, had already ordered them), and probably pick up a roll cage for it from Brown Davis eventually. Has an NB soft top under the hardtop too, so need one of the NB roll cages. Kind of wanted a black hard top, but at the price that this one was offered for it was a good deal.

Other than that the main things that need to be done are just maintenance. Water pump/timing belt, full fluids change etc etc. Should all be pretty easy to do, especially as its all so open and easy to get at everything.

First things first though, time to get club reg on it.

New Dining Table

Finished picture first, as per regulations. Built this table as my first adult effort at furniture woodworking. Previous woodworking experience… almost nil. Built a box in highschool (20 years ago) and then watched lots of youtube. This is the story of building a table by trial and error, with limited tools to begin with.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173415-b0ba2279-xl.jpg[/img]

First, go get lumber. most of this table is 2x4s from Bunnings.

[img]http://images.plebeians.net/i.php?/upload/2019/08/06/20190806173402-bf37bf1e-xl.jpg[/img]

Then try and joint lumber correctly to make 90×90 legs… fail miserably at using the table saw to joint the lumber because the cheap $150 table saw has too much flex in the trunnions.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173349-c4ea119c-xl.jpg[/img]

Buy cheap power planer to joint the lumber instead. Figure out that the planer didnt come with a shaving extraction port and design your own with the 3D printer.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173336-57ec369a-xl.jpg[/img]

Make lots of legs… fail a LOT. One 3m stick of lumber would make 2 legs… so you get how often i failed.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173310-88731922-xl.jpg[/img]

Give up on the power planer and hand planers. Buy thicknesser in the end of financial year sales. Win.
Find out that the thicknesser has a damaged indexing bit out of the box (wasnt parallel with the indexing side). Wait for new cutting bits.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173240-6a329b60-xl.jpg[/img]

Break big toe while waiting… enforced 4 weeks of rest 🙁

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173228-9b3132fb-xl.jpg[/img]

Give up on rest and build a Thien separator for the thicknesser, as the head clogs without dust extraction.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173214-d386f913-xl.jpg[/img]

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173201-c4411a5f-xl.jpg[/img]

YAY. Start making wood shavings again, much more effective this time.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173153-64b0bada-xl.jpg[/img]

First attempt at tapering the legs, saw blade doesnt cut deep enough to be able to taper using a fixed jig against the fence. Too much flex, so will need to be cut on a sled.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173142-f2301f57-xl.jpg[/img]

Build a tapering sled using bits of scrap melamine cupboard salvaged from a bathroom reno down the road. Buy bling clamps to hold it in place.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173125-9250c0ac-xl.jpg[/img]

Firstly, decide that laminating a top together will be a BIG headache, and start thinking about other options. Find some seconds of a 2100x900x30mm benchtop at Bunnings and buy a sheet for the top. Much simpler than laminating a top together (for now)

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173119-35d1171c-xl.jpg[/img]

Decide that you want a 30° taper on the edge and so build a sketchy as jig to hold a 100mm diameter 30° ebay router bit in your father in law’s router.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173113-e2760e2c-xl.jpg[/img]

Successfully cut taper in the top, over the course of four passes. On one of the windiest days in Melbourne this year… dust extraction courtesy of 60km/h winds.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173108-47011dea-xl.jpg[/img]

Yay, one taper cut.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173100-d9fd0d7b-xl.jpg[/img]

Time to get on with it then. Legs tapered so i thicknessed some 90×35 down to 85×25 and built a frame using dowels and pocket screws.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173054-590dde91-xl.jpg[/img]

Stained the top a nice walnut colour

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173048-bd449296-xl.jpg[/img]

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173038-0cffb812-xl.jpg[/img]

Now stained the legs

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173028-e7601755-xl.jpg[/img]

Affix the top with figure 8 clips

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173017-24935599-xl.jpg[/img]

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173009-5bfed956-xl.jpg[/img]

Add plenty of coats of varnish, a combination of brushed to build up layers and then rubbed/wiped for the final coats.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806173000-7d380532-xl.jpg[/img]

Move into place in dining room… then realise how really big it is in the space.

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806172950-3a0d2cb9-xl.jpg[/img]

[img]http://images.plebeians.net/_data/i/upload/2019/08/06/20190806172940-1e800a60-xl.jpg[/img]

The Fauxfather

[QUOTE=”takai, post: 1452938, member: 38312″]Slight update. Moved house, so a bit more room and no need to lug it up and down the stairs now. So i built a brew stand and a new controller for it:
[IMG]http://gallery2.plebeians.net/d/38573-2/20170506-225424-iPhone.JPG[/IMG]

Still fundamentally the same, still pumping out large quantities of beer :)[/QUOTE]

Niner MCR: Drinking the Kool-Aid

Finally succumbed to a non-26er and bought a Niner MCR and fork off here. Transferred most of the bits from my old XC bike over onto it, but picked up a cheap wheelset (Crossrides) and a set of Easton Haven carbon bars for it.

[IMG]http://gallery2.plebeians.net/d/38272-2/20160925-223925-iPhone.JPG[/IMG]

Rides well, but feels bloody weird currently, but not sure what part of the bike it is. Could be the bigger tyres, or it could be the steel frame, or just the geo. Or my fat arse that hasnt been riding all winter…. or all of the above. Will ride more.

[IMG]http://gallery2.plebeians.net/d/38277-2/20160925-223925-iPhone_001.JPG[/IMG]

The Fauxfather

[QUOTE=”takai, post: 1317665, member: 38312″]Inaugural brew went pretty much flawlessly and I hit all of my numbers pretty much dead on.

Mashed in:
[IMG]http://gallery2.plebeians.net/d/37536-2/20150916-133214-iPhone.JPG[/IMG]

Malt pipe out and draining/raining:
[IMG]http://gallery2.plebeians.net/d/37546-2/20150916-133213-iPhone.JPG[/IMG]

Chilling and hop spider draining post boil:
[IMG]http://gallery2.plebeians.net/d/37551-2/20150916-133213-iPhone_001.JPG[/IMG]

Built up a good rolling boil throughout, and boil off was spot on calculations.

Only a couple of niggles, the main one being that i forgot to turn the pump off at the end of the chilling process, so it kept the trub in suspension for longer and didnt form as nice a cone. The other is that the drainage rack can get caught on the legs and that just makes a bit of a mess, plus i dont have anywhere to put it for draining anymore as it is larger than the bucket i used to use.

All of that is simple to fix. The only other thing im considering is putting a short length of drilled pipe on the end of the malt pipe feed so that it distributes more evenly around the malt pipe. Thoughts on that, is it worth it?[/QUOTE]